KB7OCY Gates BC-250GY Transmitter

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The BC-250GY operating position at KB7OCY features a Hammarlund SP-600  general-coverage receiver, an RCA modulation meter, an MFJ antenna tuner and a Kenwood station monitor.  Microphone audio is processed by a Behringer equalizer and Yamaha compressor.  A very stable and accurate RF carrier is generated by the WA1FFL DDS VFO that feeds the transmitter's former crystal oscillator.     

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The BC-250GY RF section is mounted on the left side of the cabinet as view from the back.  All components are widely spaced for natural air cooling and easily accesible  by actually walking into the transmitter.  The tube lineup is an 807 buffer feeding an 813 driver which feeds an 833A final amplifier.

The transmitter was modified to operate on the 80- and 40-meter amateur bands by means of Westinghouse SG-series relay switching.   Most of the original high-power RF tuning components were reused, including the final loading capacitor located on the opposite side of the enclosure.

Additionally, the final amplifier was changed from the original pair of 810's to a single 833A.  This was facilitated by the filament power being identical for both configurations.  The 833A provides an additional 100 watts of plate dissipation and is more readily available than 810's.  The 500-watt version of this transmitter runs this same tube line-up, but with increased B+ on the final and modulators.

The original 807 crystal oscillator was modified into a buffer amplifier to be driven by an on-frequency VFO at low level.  Additional  interface and tuning circuitry for each band was incorporated on outboard circuit boards.  The grid of the following 813 is untuned.

 
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The BC-250GY modulator.  It was left in stock configuration, with a pair of 6L6's for the input/driver stage followed by a pair of 810's.  In spite of the increased load of the 833A final, the 810's are still able to achieve 100% modulation at a 375-watt carrier output level.

The variable and fixed capacitors and tapped RF inductor on the top rear of the subassembly comprise the loading controls for the final amplifier.  In the original MF design, these components were connected to the plate-tuning controls by an aluminum bus bar.  This was replaced with a length of RG-213 coax to limit stray E&H fields at the higher HF frequencies.


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The original BC-250GY schematic, shown for reference only. (Tnx BAMA)



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The "heavy metal" for the BC-250GY.  The power supply components are on the left and the modulator 'iron' is on the right.  The original 8008 mercury-vapor rectifiers were replaced (regrettably) with plug-in, solid-state substitutes.  The modulation transformer in the right, rear is not the original Gates unit. 

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